Expert Audit for High-Reliability Electronics Manufacturing
At Zenaca Consulting, I deliver a targeted 3-day on-site audit service designed to elevate your shop floor operations across SMT, PCBA, and Box Build processes. This service is built for companies committed to achieving high reliability electronics standards—helping EMS providers in India align with world-class manufacturing benchmarks and win trust from global customers.
Why Choose Zenaca for SMT Audit & PCBA Benchmarking ?
- 31+ years of hands-on industry experience across India, Malaysia, and China
- Proven record in greenfield setups, process design, and operational transformation
- Specialised expertise in supporting EMS companies and OEMs with audit preparation and shop floor excellence
- Deep understanding of global audit expectations, including documentation, training systems, and KPI alignment.
Key Benefits
- In-depth SMT line audit focusing on process flow, defect containment, and production stability
- Detailed evaluation of PCBA operations—including traceability, documentation, and IPC/J-STD compliance
- Hands-on review of Box Build processes, line balancing, and final assembly quality controls
- Tailored benchmarking aligned with best practices in high-reliability electronics manufacturing
- Actionable gap analysis with a roadmap to improve process maturity and customer audit readiness
Having successfully passed multiple audits conducted by global OEMs and EMS giants, I understand what elite customers look for—and I use that insight to help you build robust, scalable, and audit-friendly systems.
Who Should Engage This Service ?
- EMS companies in India aiming to upgrade to world-class manufacturing practices
- Global OEMs seeking reliable PCBA benchmarking consulting for supplier qualification
- Manufacturing organizations preparing for customer audits or certification reviews
Real-World Insights That Drive Results
What sets this audit service apart is its hands-on, actionable approach. Drawing on over 28 years of global electronics manufacturing experience, including factory setups, SMT line commissioning, and process optimization projects across India, China, and Malaysia, I bring a practitioner’s perspective that resonates with production teams and leadership alike. This isn’t a theoretical exercise—it’s a deep dive into your actual shop floor challenges. With every audit, I identify overlooked inefficiencies, training gaps, and systemic breakdowns, offering practical fixes that align with high-reliability standards.
By blending technical rigor with operational empathy, I help EMS companies transform routine manufacturing into strategic, scalable excellence. Whether it’s fine-tuning defect containment strategies, restructuring training frameworks, or building traceability from the ground up, my audit delivers sustainable improvements that stick.
Ready to transform your vision into reality? Let’s discuss how my services can benefit your organization. Get in touch with me today to start your journey towards a successful EMS business.