EMS Operations Expert
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Green Field Operations
I’m an EMS consultant with over 28 years of experience in electronics manufacturing, specializing in greenfield setups, SMT line planning, PCBA operations, and process design. Through Zenaca Consulting, I help organisations build efficient, scalable factories—from layout and infrastructure to people development and audit-ready systems. My goal is to turn vision into reality by combining technical expertise with practical execution, ensuring every facility is built for long-term success.
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Operations Excellence
I help companies improve how they run SMT, PCBA, and Box Build operations by putting clear processes in place that boost consistency, quality, and growth. I start by reviewing how things are done today and spotting areas that need improvement—like weak processes, missing documents, poor line setup, or trouble handling defects. Then, I work with teams to set up strong processes, use proper checks and controls, and apply proven practices from top manufacturing companies. I also bring in clear goals, visual tools, and operator training to help factories shift from fixing problems after they happen to preventing them through smart, data-based systems.
+91 96866 83783
Feel free to reach out to me.Proudly contributing to
'Make in India' initiative
As a manufacturing consultant, I contribute to the growth of the Indian manufacturing ecosystem by leveraging my extensive experience to guide businesses in setting up and growing their operations.
My Offerings
How do I bring Value to your business ?
Green Field EMS Setup
Are you planning to start a new electronics manufacturing services (EMS) business ? I can help you to set up a world class manufacturing operations for delivering complex products covering commercial, Industrial, Automotive, Medical, Defence and aerospace customers.
Delivering EMS Operations Maturity
Matured EMS processes differentiate between and ordinary EMS company and a world class EMS organisation. We work with customers for delivering world class manufacturing operations.
India Sourcing Operations
As a consultant, I provide comprehensive support to my clients, guiding them through every stage of the supply chain process. My services include sourcing and qualifying suppliers, conducting thorough audits, and ensuring product quality checks before shipping.
Career Journey
The journey has been delightful
• Consultant for OEMs and EMS companies, helping set up manufacturing operations in India.
• Director of Delivery Operations at Ideaforge Technology Pvt Ltd, a leading brand in Unmanned Aerial Systems in India, developing class-leading, Indigenous UAVs for surveillance, surveying and industrial applications. Responsible for setting up best-in-class manufacturing operations, high-performance delivery team, ERP implementation, and quality and reliability organization.
• Operations leader at Centum Electronics, a group that provides design, manufacturing, and after-sales support for high-end electronics products in various industries. Led manufacturing operations for a 50M$ business, scaling up production capacity and working with global customers delivering high reliable electronics assemblies and sub systems for defence, aerospace and high end industrial markets.
My experience
Places where I got the privilege to work
Flextronics International
Manufacturing and Engineering leadership roles, based out of China and Malaysia
Centum Electronics Limited
Build a vey high performance team, lead a green field project for the EMS business unit
Ideaforge Technology Limited
Shop Floor Set up for a leading drone manufacturing companyLet's talk?
Need assistance? Contact us via email, phone, or the form on this page. Our dedicated team is ready to help with any inquiries or concerns.
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F-341. Industrial Area.
Phase VIII-B. S A S Nagar.
Mohali (Pb). India - 140308 -
+91 96866 83783
OUR BLOG
Latest News & Articles
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By amarpreet41
- October 10, 2025
X-Ray Inspection to detect Critical Defects during BGA Assembly
In today’s high-performance electronics, especially within the defence and aerospace sectors, what you can’t see can absolutely hurt you. As we rely more on complex components like Ball Grid Array (BGA) packages and dense, multi-layer Printed Circuit Boards (PCBs), another class of defects has emerged: those hidden deep within the assembly, completely invisible to the […]
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- October 10, 2025
Why X-Ray Counters Are Now Essential for Modern SMT Lines
In the world of high-precision electronics manufacturing, the greatest enemy is uncertainty. Every process, from paste printing to final inspection, is meticulously controlled to eliminate variables. Yet, for years, one of the most critical stages—component inventory management—has been left to a system plagued by guesswork, inefficiency, and risk: manual counting. At Zenaca Consulting, we have […]
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- October 8, 2025
The 5S Illusion: Why 90% of Implementations Fail
In my years as a manufacturing consultant, I’ve walked through countless factories. I’ve seen the good, the bad, and the brutally inefficient. But there’s one story I’ve seen play out more times than any other: the story of the failed 5S program. It almost always starts the same way. A leadership team decides it’s time […]
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